6 Ways to Maintain Summer Machinery Efficiency
Despite most machinery being designed to operate in extreme hot weather conditions, many breakdowns still occur during the summer season. In the UAE, the peak of maintenance, construction, and infrastructure projects often coincides with the summer months. Therefore, fleet managers must adhere to several important tips to minimise downtime and maintain operational efficiency.
Key Maintenance Tips
- Follow Manufacturer’s Guidelines Properly: One of the primary reasons for machine breakdowns is the failure to adhere to manufacturer’s instructions. Surprisingly, many technicians do not even open the manuals that come with the machines, often because they are unaware of their existence. These manuals contain crucial information such as calibration guidelines, checklists, and troubleshooting tips. Following these recommendations can significantly reduce breakdowns. It’s essential to educate technicians about the importance of these manuals.
- Provide Training: Human errors can significantly impact heavy manufacturing equipment, leading to unexpected failures and safety incidents. Training both machine operators and technicians is crucial to prevent such occurrences. Ensuring that employees are well-versed in operating and maintaining the machinery can mitigate the risk of breakdowns.
- Prevent Overworking the Machines: Every piece of equipment, even high-performance ones, has limitations. Machinery often comes with a “lifetime” or specific workload capacities. Overworking machinery can lead to reduced lifespan, malfunctions, overheating, and premature failure. It is vital to adhere to the recommended usage limits to maintain efficiency and longevity.
- Preventative Maintenance: Preventative maintenance involves conducting tasks that reduce unexpected machine downtime and prevent failures. This includes routine maintenance to identify and address issues before they become significant. Regular check-ups and timely interventions can keep machinery running smoothly and efficiently.
- Be Proactive: While similar to preventative maintenance, being proactive deserves its own emphasis. Reactive maintenance can be costly, leading to halted production and bottlenecks. Proactive maintenance involves identifying potential issues early and addressing them before they escalate. This approach ensures a smoother operation and minimises downtime.
Comprehensive Parts Inventory
To support our clients’ maintenance needs, Dahbashi Engineering maintains a comprehensive inventory of parts, including electrical parts; cooling & lubricating system parts, engine/transmission parts and a wide range of hydraulic system components for leading brands like CAT, JCB, KOMATSU, VOLVO, PERKINS, and CUMMINS among others
By maintaining a robust stock of essential parts, we ensure that our clients have access to the necessary components to keep their machinery operational during peak periods.
By following these maintenance tips and leveraging Dahbashi Engineering’s expertise and comprehensive parts inventory, clients can minimise downtime and ensure their machinery operates efficiently throughout the summer season. Be proactive, invest in training, and adhere to guidelines to maintain a seamless and productive operation.
At Dahbashi Engineering, we constantly strive to provide professional solutions to our clients, addressing their urgent needs and overcoming international supply and production shortages.